Saturday, December 15, 2007
Winter is here
Tuesday, November 20, 2007
Diversions

the company, but the team actually won races. Generally known as the pretties of the GP bikes, I as well think it is pretty sexy. I've built 2 Tamiya kits previously -- a Bimota and an 888 Ducati, and this Revell kit was neat in that it is a much larger scale. However, the Tamiya ones are better, IMHO, even with the difficulty of building in a smaller scale. Still this is, from what I know, the one and only kit ever made for the Cagiva 500.Sunday, November 11, 2007
Here are the pictures






Thursday, November 8, 2007
Painting Progress
- 3 light coats of autoair primer/sealer
- 4 coats of autoair coarse metallic white
- 3 coats of autoair transparent base
- 2 coats of clear (wet sand in-between)
- apply decals
- 2 more coats of clear (wet sand in-between)
Things have been curing for a few days, and I've started to assemble the tank hardware and will move to the taillights and seat parts soon. Overall, I'm pretty happy with how it all turned out. Considering the shape of the tail when I started, the end result is pretty decent.
Sent a portion of the exhaust pipe off to CycleBoyz in Brandon. Came back in great shape -- the Y-exit was turned into a single exit, with a nice taper to keep the gasses flowing smoothly, and the rivet holes for the last guy's exhaust guard were filled in. Now my aftermarket exhaust is even more custom than before, with a 2-into 1 design, the pipe being mounted on the RHS of the bike. I also need some sort of heat protection for my heel, and I'm flipping between a metal guard connected to the recently returned piece, or wrapping it in heat wrap. Not sure yet what to do. Targa actually makes a decent looking piece in alloy, anodized in a bunch of colors including silver.
My desire for decent brakes continues. I've got the master cylinder sorted, the actual calipers in place, but the rotors I got, it turns out, are cheap pieces of garbage. As you may have seen by the photos, I picked up a set of the "swiss cheese" style ones. No float whatsoever, steel carriers, and a poor alloy for the braking surface. Sold on base model Ducs. There is zero runout from what I can see with the naked eye, but moving the bike around the garage results in such severe binding that the machine is actually quite difficult to push. I did have a set of fully floating rotors from a guy in PQ, but it was nearly at the thickness minimum, and in my opinion, the float had turned to a severe case of slop! They made me quite nervous, as there seemed to be too much movement side-to-side as well as fore and aft. I returned them for a full refund.
Hindsight being 20/20 I should have kept the paired set of EBC Pro-lights I bought from Mark Hatten in 2004. Racing, going to a single caliper, etc. etc. led to the position I'm in now. So: I finally got a set of floating snowflake rotors off of eBay for a great price: $150. I'll keep the others for a potential set of rain wheels and tires in case I do trackdays or race -- It'd suck to drive to Calaboogie, Edmonton, or to the states and have to tiptoe around on the Michelin DOT race tires I have if it starts to rain...
No word on the CF chin fairing, shop has a huge website but is closed this week for renos and X-mas prep, according to the 1-800 number. Also begin to paint a $25.00 Bell open face helmet for around-town jaunts. Flames with a waving Italian flag furling underneath. Copied from a US-themed DVD I bought on ebay. Going to use Auto-air rather than House of Kolor paints. Will post the pics of the progress of that. Currently primered, flames masked, waiting for the airbrush to arrive -- a nice Iwata. Kate told me awhile ago, that even though I was sans racebike, it was "nice" that I found other things to do, like the helmet and the Cagiva GP model I'm playing with.
I'm also going to post some pics of the exhaust hanger I built. Rather than a hunk of alloy, I kept the trellis theme going and used some spare 4130 I had lying around. 3/4" and 5/8" tubing. Test-fitted it last night and it works, need to do some stylistic grinding an cutting for clearance purposes, then the rattlecan primer and hammertone paint finish for completion. After about 2 months without the torch in hand, and not much welding at all over the summer, the beads I made still look OK. I still struggle with sharp angle (less than 45 degree bends) welds -- the the inside of a V-shaped piece. Tough to get even a 00 tip in there, and to keep both tubes cherry to get some pooling. I guess that's where a tig comes in handy.
Sunday, October 14, 2007
Parts and Painting Progress
came with a wee spacer to accommodate the shorter pushrods of pre-99 Ducatis as well, so it came together like butter. Bleeding took some time, as I didn't want to waste any brake fluid by trying to pour it into the threaded feed. But after some time, I was able to get it properly purged of air.
You can see how the front master cylinder looks as well. The great thing is, the front calipers are 6-piston nissins, so the compatibility should be perfect -- nissin all around! The front levers also included a brake light switch for the brakes -- no more using a banjo pressure switch -- I soldered on some appropriate wire and then used quick-disconnects and spliced it into the loom. Hooray!
indicator already, so that seemed a bit redundant. So I removed the original blue light, drilled out the hole to suit the red lamp I got, and then wired it in. Looks good. Note the dash display and neutral light as well.
this is .028 tubing, and I can't weld stainless with my
oxy kit. The mufflers look OK, but NO springs were included, so I'll need to go to Transcanada motorsport and get a set via motovan. I'll also have to fabricate a set of pipe mounts, ideally out of steel first, and then get them done in alloy (or do them myself if I can find some).
ady for the paint process. When I got to the top-secret paint area, things looked like this...
The key purchase I soon found out was the Devilbiss gun (the chrome jobbie in the pic). The right tools sure make a difference, and this is certainly the case. Its by no means expensive by painting standards (about $125 from ebay), but it is miles better than the $30 ones I get from Princess Auto. I found that everything, from the finicky waterborne paint to the clear, laid down much better. The whole process was a lot simpler. First up was the sealer. This needs to be sprayed on in rediculously light coats (essentially all the autoair products do), and dried with a heat
gun in-between. This allows a re-coat over dry paint in about 10 mins. You'll notice as well that I made some funky wooden contraptions from scrap lumber at home to mount the parts, to allow me to get at everything with touching the parts.
I wanted to be sure to get the underside of the tank, so I left it on some foam insulation, and then mounted it onto its home-made stand. The tail is on a sort of "rotisserie mount" I devised with conduit tubing and welding rod. I'm able to turn the part and get to the underside, without having to hang the part from the ceiling.
The pic to the left is the tail section with the first dust coat of the base coat, something known as "Metallic White (coarse). I decided on this color because it was a bit more subtle, it was neutral, and should go well with the orange.
The last two pics are the panels with 3-4 light coats of clear on them (one spray session). The "white metallic" has taken on an interesting tinge, and of course looks a bit different in real life... I can tell already that wet-sanding is in order prior to the next coat of clear. The process I think will be, a light wet-sand, and another coat of clear. Then another wet-sand, and decals will be applied. Then, of course, another coat of clear. Depending on the finish, likely another coat of clear will be applied. My goal is, a durable, relatively orange-peel-less finish. We'll see. Patience, grasshopper, time to let it cure...Tuesday, October 2, 2007
Details

nicely.
Saturday, September 29, 2007
Getting ready for new colors


Reassembly

Paint!

Here we go again

Life intervenes

Winter 2006-07


2006 Year in Review

Friday, September 28, 2007
A history lesson

- airtech bodywork
- marvic mag wheels
- slipper clutch
- ohlins, then a penske rear shock
- arc fabrication exhaust
- MBP 966 kit with Mahle Pistons (overbore by Millenium Cylinder Tech)
- porting and head polishing by BCM Ducati
- alloy upper fairing stay
- single front rotor
- home-made rearsets
- braided brake lines
- Michelin Race tires (pilot powers)
- 41mm keihnin carbs
- superbike front forks with cyclecat triple clamps
So a lot was done to the bike, and I ended up with a decent handling, powerful machine. I had a machine that was more than a match for the SV 650s and Ninja 650 in the Thunderbike class. I even beat a few 600s in Supersport. Cool machine!




